Drilling through a broken zipper slider and adding a paperclip pull

The slider on my zipper – in this case, on a waterproof bag for holding soiled cloth diapers – broke such that the top of the bridge separated from the slider body. I tried to glue it to no avail.

Two tailors told me they’d need to replace the entire 16″ run of zipper and quoted me $25 and $26. I could get a new bag for that much. So I took a shot at repairing it.

I drilled through the side of the slider bridge, using a 1/16″ bit. I first used a hammer & nail to make a tiny indentation so the bit wouldn’t walk. If the hole is even a little off-center, it will leave a thin border prone to breaking.

I drilled that hole. Like usual, I forgot to take a “before” picture. It looked like any zipper.

Then I stripped a spare piece of 22 AWG wire I had lying around, bending the copper into a loop. Kind of pretty, I think!

It took just a few minutes and seems to slide well. We’ll see how it holds up.

UPDATE May 2020: the twisted wire was impractical and failed quickly. It has been replaced by a paperclip, which is working much better. The clip falls off in the washing machine, which might pose a risk to the machine. I now remove it before tossing the bag into the wash and reattach afterward. Overall the bag now works as well as new!

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